6 Must-Use Materials for a Powerful Transmission Line Conductor

 


A transmission line is a vital portion of the power system. The existence of this aspect depends on the material utilized for formulating the conductor for the transmission line. The most suitable material is copper as it has high conductivity and high tensile stability. Further, it is also retaining good ductility. The only limit is its price. So, Aluminum is the most extensively used material in transmission lines, with sufficient conductivity and is portable.  The only restriction is its poor tensile strength. To overcome this constraint steel core is utilized for gaining the tensile strength of aluminum conductors such as in ACSR conductors.

 

They are extremely popular for their high voltage overhead transmission lines. The choice of adequate material for the Transmission line relies on–

 

      It's required electrical properties

      Required mechanical strength

      Local conditions

      Cost of material

 

The basic properties in the materials used for conductors in Transmission Lines are as follows.

 

      High conductivity

      High tensile strength

      Lightweight

      High resistance to corrosion in weather conditions

      High thermal stability

      Low coefficient of thermal expansion

      Low cost

 

Materials used for transmission lines are listed below-

 

  1. Copper (Cu)

 

The greatly used, elevated conductivity material for electrical appliances or equipment, is copper. Moldability, reliability, and solderability are considered the most important properties of copper. The amazing material in its pure form has good conductivity. But the conductivity of it is reduced due to the existence of impurities.

 

  1. Aluminum (Al)

 

Aluminium is a silver-white, lightweight, soft, non-magnetic, and ductile metal. The most substantial element (after oxygen and silicon) and the most generous metal found in the earth’s crust. The main raw material for its production is bauxite. Its low density, good corrosion resistance property,  high ductility, and good conductivity, make it adequate to use as an electric conductor for the transmission and distribution of electricity.

 

  1. Cadmium Copper Alloy

 

Cadmium copper alloys comprise approximately 0.6 to 1.2% of cadmium. This percent of cadmium increases the tensile strength and corrosion resistance of copper. The conductivity of this material is 90 to 96 % of the pure copper. Therefore, these material conductors can be useful for extremely long spans. 

 

  1. Galvanized Steel

 

Elements like Iron and Steel get rusted or corroded in open weather circumstances. To avoid these conditions, sheets, wire, etc. made of these metals are garnished with Zinc. For Zinc garnishing, Hot-dip galvanization is used. In this procedure, these metals are dipped in molten Zinc at a temperature of around 449oC which later reacts with oxygen (O2) and forms the substance zinc oxide (ZnO). This further reacts with carbon dioxide (Co2) and forms zinc carbonate (ZnCo3). This substance protects the iron or steel from corrosion in open weather conditions.

 

  1. Steel Core Copper

 

This material is also known as a copper-clad steel conductor. For its outstanding tensile strength properties, this steel is utilized as a core of the conductor. Here, this element not only provides conductivity but also functions as a protective layer to avoid the corrosion of steel by atmospheric weather conditions.

 

  1. Steel Core Aluminum

 

A metal with less weight and good conductivity, yet with low tensile strength. This material can be an adequate option to be useful as a conductor for transmission lines. To improve the tensile stability, steel is utilized as the core of the conductor. A good illustration of steel core aluminum is an ACSR conductor. A widely used component in transmission lines as it retains a great tensile strength, good conductivity, and is economical.

 

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