The backbone of any industrial establishment or factory is electrical cables and wires. If cables fail or are disrupted, even for a few whiles, the entire system comes to a standstill, costing you money and time. To address this, cables and wires must be adequately maintained. Some basic dos and don'ts of correct cable and wire installation, maintenance, and preventive actions are required. Here are some basic principles and preventative steps to help wires and cables last longer.
1. Take care of your cables: It's vital to only tug on the cable near the plug or where it attaches to the device or appliance while detaching it from an appliance or device. Pulling on the cable in the middle puts it under needless stress and can harm it both externally and internally. This tip is especially crucial to follow with thinner cables like phone and laptop chargers, but even if you think your cables, such as electrical power cables, are less prone to breakage, this easy procedure will keep your wires in good shape.
2. Cable organization: We've all been there: we've ignored our wire cables and now they're all tied up in a ball, and we have no idea which one is which. This extremely common problem may be avoided by using proper cable storage techniques. This will not only maintain your wires in good working order but will also keep them more organised, allowing you to grab them and go. The ideal technique to store wires is to loop them three or four times around themselves, then tuck the ends under to ensure they are secure. Avoid squashing the cable too tightly or storing it in a small location, and avoid tying the ends of the wire in a knot, as this can cause significant stress to the delicate cable.
3. Invest in cable guards: Cable protectors are a great method to strengthen cables and extend their life. These protectors are often constructed of rubber or other flexible materials, and they wrap around the cable to provide further protection against damage. For optimum protection, use a cable protector on both ends of the cable, one where it meets the appliance or device and the other where it connects to the plug. Larger cable protectors that safeguard any cables that run across the floor are available for more business spaces. This not only protects the cables, but also decreases the chances of slips, trips, and falls.
4. Prevent damage: When installing, avoid kinking and twisting your wire and cable. The conductors can be mechanically stressed and weakened by kinking and twisting your cables. Tension and run-overs should be avoided. Take note of the bend radius minimum. For advice for your industrial setting, go to your electric wire and cable provider. Any type of impact or crushing that could harm the jacket should be avoided. Keep wires and cables away from any elements that the application should not be exposed to, such as a direct flame.
5. Select an effective strategy: Examine the numerous types of cables on the market and select the most appropriate cable for your application and industrial environment. Choose a cable type and size that will work best for the following factors: temperature and humidity, tensile characteristics, security, load-bearing capacity, and expected performance in its surroundings. Always be sure to educate and train your employees on cable maintenance and restrictions and how to recognize the indicators of cable failure.
6. Make changes to the cable reel: Reverse cable ends now and again to keep one end from being exposed to a severe environment, such as high temperatures. To avoid back spooling, tie your cable. Maintain the right amount of stress. Make sure to assign responsibility for voltage loss; if this is not done, the machine or motor may fail prematurely. Overheating is a possibility.
7. Maintain a record: Make careful you save the following records: wire and cable installation date, Every single failure has a cause. Highlight the areas where you have the most difficulty. Determine the source of the problem. Aids in the development of a preventative strategy for detecting failures before they occur. Wire and cable removal for repairs. Regularly evaluate the performance of your wire and cable.
These were 7 tips on protecting your wire cables and making them last longer. If you’re looking for a place to purchase good quality industrial cables, power cables and more, check out Cabcon India at www.cabconindia.com!
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